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Magnetic Separator

Everbeen Magnet:Your Professional Magnetic Separator Manufacturer!

Everbeen Magnet specializes in the development and processing of various permanent magnet materials such as NdFeB,Ferrite magnets and accessories, electronic components, and magnetic application devices. Our production base is located in the suburbs of Ningbo, Zhejiang Province. It covers a total area of 20,000 square meters, more than 100 employees, and a monthly production capacity of 600 tons of various types of NdFeB(neodymium) magnets. Products are widely used in many fields such as motors and electrical appliances, instruments, speakers, sensors, and office automation equipment.

Why Choose Us

01/

Expertise and Experience
20+ years of experience in the magnet industry, all our sales have 12+ years expertise and knowledge in various types of permanent magnets.

02/

Customization
Most of permanent magnets are customized according to drawing and requests.Be flexible in accommodating customer needs, whether it involves order adjustments, additional information, or other special requests.

03/

Diverse Product Range
Besides Neodymium magnet, we also provide Alnico magnet, Samarium Cobalt (SmCo) magnet, Ferrite(ceramic) magnet, Flexible magnet(Rubber magnet) and Magnetic Products.

04/

Quality Assurance
All magnets are under our strict quality control. We assure you what we offer is superior and quality products. From the beginning of the production to the inspection of finished goods, we pay attention to every detail and try our best to avoid any mistakes carefully.

05/

Effective Communication
Provide responsive and effective communication during the purchasing process, addressing any inquiries promptly and offering support to ensure a smooth transaction.

06/

Timely Delivery
15-30 days according to magnet order information.We promise timely delivery to ensure you receive the goods on time.

Product Specifications

Size	16 x 12 x 2 Inch
For Opening Shape	Rectangle
Number of Magnetic Rods	8
Gauss per Rod	12,000 Gauss
Pull Force per Rod	12 lbs
Rod Diameter	1 Inch
Spacing Between Rods	1 Inch
Frame Height	2 Inches
Frame Thickness	0.18 Inch
Magnet Material	Sintered Neodymium (NdFeb)
Maximum Operating Temperature	80°C / 176°F
Rod Material	316 Stainless Steel (Food Grade)
Frame Material	316 Stainless Steel (Food Grade)

Advantages of Magnetic Separator

High separation efficiency

Magnetic separators are highly effective in separating ferrous contaminants from various materials, including solid, liquid, and powder.

High Processing Capacity

Their high processing capacity allows them to handle large volumes of material within a relatively short period. In industries such as mining, mineral processing, and recycling, where large quantities of materials need to be processed, magnetic separators play a crucial role in achieving high throughput and productivity.

High Recovery Rates

By selectively capturing and concentrating magnetic particles or ferrous contaminants, magnetic separators enable high recovery rates of valuable materials. In mineral processing operations, magnetic separators recover magnetic minerals such as magnetite, hematite, and ilmenite from ore slurries, resulting in high recovery rates of these valuable minerals.

Applications of Magnetic Separators

Mining and Minerals: Magnetic separators are used to extract valuable minerals from ore, ensuring the purity of the final product. In mining, for example, magnetic separation is employed to separate valuable iron ore from non-magnetic waste materials.

Food and Beverage: In the food industry, magnetic separators are employed to remove ferrous contaminants from food products, safeguarding consumer safety. The use of magnetic separators in this industry has reduced food recalls significantly.

Recycling: Magnetic separators aid in the recycling process by separating ferrous materials from non-ferrous ones, enhancing the purity of recycled materials. This not only conserves resources but also contributes to environmental sustainability.

Chemical and Pharmaceutical: In these industries, magnetic separators are used to remove metal contaminants that could compromise the quality of chemical or pharmaceutical products. High-quality pharmaceuticals and chemicals are ensured through effective magnetic separation.

Ceramics and Glass: Magnetic separators play a vital role in removing magnetic impurities from raw materials in ceramics and glass manufacturing. This ensures that finished ceramics and glass products are free from defects and impurities.

Plastics: Magnetic separators assist in the removal of ferrous contaminants in plastic production, ensuring the quality of end products. This is critical in industries like automotive, where plastic components must meet stringent quality standards.

Water Treatment: In water and wastewater treatment plants, magnetic separators are utilized to remove magnetic contaminants from water streams, contributing to clean and safe water supplies. High-performance magnetic separators have been proven to enhance the efficiency of water treatment processes.

Types of Magnetic Separators

Magnetic Drum Separator

The Magnetic Drum Separator is the simplest type of magnetic separator. It consists of a rotating drum with a powerful magnet inside. The material to be separated is fed onto the drum, and the magnetic particles are attracted to the magnet and collected.

Plate Magnetic Separator

It has flat magnets that can be placed in a variety of different locations, such as hoppers, chutes, and pipes. It is effective at removing magnetic contaminants from both dry and wet materials.

Overband Magnetic Separator

Overband Magnetic Separator is suspended over a conveyor belt. As the material passes under the magnet, the magnetic particles are attracted to the magnet and pulled away from the non-magnetic material.

High Gradient Magnetic Separators (HGMS)

They use a very strong magnetic field to separate magnetic particles from non-magnetic particles. HGMS separators are very effective at removing even very small pieces of metal from materials.

Magnetic Separator Working Principle

The magnetic separator working principle is straightforward yet highly effective. It uses magnets to attract and remove metallic particles from other forms of material. Let's break it down step-by-step:

Magnetic Field Creation
The separator's center contains a magnet. This magnet creates a magnetic field, an invisible force that pulls metal objects toward it. The magnet's size or strength determines how well it can draw metal objects.

Material Flow
The stream of material like food, rocks, or plastic is passed through the separator. This movement is done on a conveyor belt system or through tubing as determined by the design of the separator.

Metal Attraction
In the process, the magnetic field removes all the metallic particles from the given material. The metal remains attached to the magnet and the other materials are just moving forward.

Separation
Then, the workers take out and remove the metal pieces. The clean materials go on their way, and there is no more metal to be seen with them. This process is very fast and within no time you will have your work done. It operates on both solid materials and liquids, or on whichever substance the separator that is being used requires.

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FAQ

Q: What information do i need to offer when I have an enquiry?

A: If have any enquiry, please kindly advise the following information: Magnet grade or magnetic properties, size, shape and drawing with tolerances, Magnetic direction, quantity, Surface coating etc.

Q: How long is your delivery time?

A: For stock products, we will send goods to you within 1-2 days after receiving the payment. If we do not have them in stock, generally speaking, production time is 15-20days.

Q: Can you provide samples? Is it free or extra?

A: Sample is available, if it is customized, small magnet can be free of charge; if it needs open mold, customers should pay for the cost. Customer should cover for the freight cost.

Q: Can I print logo on the magnets?

A: YES, We can help to print customized logo or marks on the magnets..

Q: How can we guarantee quality?

A: Always a pre-production sample before mass production; Always final Inspection before shipment;

Q: What are the components of magnetic separation?

A: Alloy magnets (such as nickel, aluminum-cobalt alloy) and ceramic magnets (such as barium and strontium ferrite) are commonly used in magnetic separation equipment. The composed permanent magnetic separator can absorb magnetic objects in powder and granular materials.

Q: What is the basic principle of magnetic separator?

A: Magnetic separators exploit the difference in magnetic properties between the minerals in a deposit and are used to concentrate a valuable mineral that is magnetic (e.g., magnetite from quartz), to remove magnetic contaminants, or to separate mixtures of magnetic and nonmagnetic valuable minerals.

Q: What is the difference between a metal detector and a magnetic separator?

A: A magnetic separator filters metal contaminants from the product flow and removes them. A metal detector only detects. If you want to remove the metal particle, the production line has to be stopped, or the metal particle has to be ejected by a rejection mechanism.

Q: How to use a magnetic separator?

A: The magnetic separation process includes passing the mixture through a magnetic field generated by the separator, which attracts the magnetic particles to the separator's surface. The non-magnetic materials continue through the separator and are collected separately.

Q: What are the types of magnetic separators?

A: The common categories include eddy current separators, suspension magnets, conveyor magnets, and drum magnets.

As one of the most professional magnetic separator manufacturers and suppliers in China, we're featured by quality products and good service. Please rest assured to buy customized magnetic separator at competitive price from our factory.

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